Industrial Heat Exchangers

GYRO supplies tailored heat exchange equipment matched to your working conditions, process media and heat transfer duties, including the following models:

● Shell and Tube Heat Exchanger
● Fixed Tube Sheet Heat Exchanger
● Floating Head Heat Exchanger
● U-Tube Heat Exchanger
● Reboiler
● Condenser
● Waste Heat Exchanger
● Process Heat Exchanger

If your working conditions involve high temperature, high pressure, corrosive media, fouling-prone materials or frequent start-stop cycles, heat transfer area alone cannot serve as the sole design basis in the preliminary design stage.

Our design calculation comprehensively takes multiple factors into consideration: heat load, medium properties, temperature difference, flow velocity, pressure drop, construction materials, cleaning methods and maintenance clearance.

A Larger Heat Transfer Area Does Not Equal Better Performance

We carry out thermal calculation based on process heat load, inlet & outlet temperatures, flow rates and heat transfer coefficients to figure out a reasonable heat transfer area with optimized design margin. For standard projects, the available heat transfer area ranges from 10 ㎡ to 2,000 ㎡. The final figure is subject to thermal calculation results.

Improper Pressure Drop Control Will Boost Long-Term Operating Costs

GYRO balances heat transfer efficiency and pressure drop throughout the design process. We optimize flow channel structure by adjusting flow rate, pipe diameter, tube pass quantity and flow velocity, minimizing unnecessary energy consumption while meeting heat exchange requirements.

Plan for Cleaning in Advance If Your Media Is Prone to Fouling

Equipment designed for standard working conditions will suffer degraded heat exchange capacity after long-term operation when handling media with solid particles, high viscosity or high fouling tendency.

For such projects, we select suitable pipe diameters, flow velocities and structural forms according to medium properties, while reserving sufficient space for inspection and cleaning.

For equipment requiring frequent maintenance, detachable tube bundles and pull-through structures or mechanical cleaning access can be adopted. Extensive disassembly and modification of on-site pipelines will be avoided during later maintenance.

Material Options

Standard carbon steel is suitable for general, non-corrosive media and helps control equipment costs;

316L is better suited for media containing chlorides or other corrosive elements;

For more severe corrosive conditions, specific alloy materials must be selected based on the medium's composition, concentration, and temperature.

GYRO evaluates material suitability based on the medium composition, concentration, temperature, and pressure you provide, helping to prevent issues such as corrosion, leakage, and premature replacement caused by incorrect material selection.

The parameters above serve as reference ranges for typical projects; actual design parameters are determined based on thermal calculations, pressure ratings, fluid properties, and your technical specifications.

If you have available parameters of the Industrial Heat Exchanger including process medium, flow rate, inlet and outlet temperatures, design pressure, etc., you may send them to us directly.

If you only have general process requirements without confirming the specific heat exchanger model, you can also inform us of your actual working conditions.

ZIBO GYRO offers full support covering equipment type selection, thermal calculation, structural design, fabrication, on-site installation and complete EPC projects.