Reactors in Chemical Industry

Customized Design Based on Process Requirements

GYRO delivers tailor-made designs according to your process parameters, including volume, jacket type, stirring mode, sealing structure, heat exchange area and internal components, so the equipment can perfectly match your production process.

Stable Heat Transfer & Mixing Performance

We select anchor, frame, paddle, propeller or turbine agitators for different materials. Combined with flow guide structures to optimize flow field distribution, the reactors boost heat transfer efficiency and minimize local temperature differences. This ensures stable chemical reactions and consistent product quality.

Adaptable to Various Pressure & Corrosive Working Conditions

For high-pressure, high-temperature and corrosive medium environments, a wide range of materials are available, such as 304, 316L, 2205 duplex stainless steel, 904L, Hastelloy and titanium. Mechanical seals or magnetic seals can be configured as required by processes.

Reserved Space for Future Upgrades

Spare ports, instrument ports and control ports are pre-reserved on the reactors, facilitating later installation of online detection devices, automatic control systems or auxiliary equipment, and cutting down subsequent modification costs.

All components can be customized according to process requirements.

• Designed to operate under atmospheric, vacuum and high-pressure reaction conditions
• Compatible with continuous and batch reaction processes
• Multiple heating options available: steam, thermal oil, electric heating, etc.
• Cooling configurations: jacket, coil or external circulation system
• Agitation speed customized to match material viscosity
• Sealing systems compliant with handling flammable, explosive and toxic media
• Designed and manufactured in accordance with ASME, GB, NB/T and other standards
• Supports integration with PLC or DCS automatic control systems

Our factory provides custom machining services strictly based on your detailed drawings.

Customizable volume
Multi-layer jacket design
Internal coil design
Vacuum reaction system
High-pressure reaction system
Explosion-proof configuration
CIP (Clean-in-Place) online cleaning system
SIP (Sterilize-in-Place) online sterilization system
Automatic feeding system
Online sampling system
Automatic control system
Integrated complete reactor unit

Petrochemical industry
Fine chemical industry
New energy materials
Lithium battery materials
Pharmaceutical intermediates
Pesticide chemicals
Resins & adhesives
Food additives
Environmental treatment
Specialty chemicals

Based on project scale, we can supply standalone industrial chemical reactors, as well as deliver full integrated reaction systems and complete EPC construction services.

Industrial chemical reactors are long-term continuous-operation equipment, whose manufacturing quality directly impacts subsequent production safety.

ZIBO GYRO holds Class A2 qualification for the design and fabrication of high-pressure pressure vessels and has established a comprehensive quality management system. Every working procedure, including design calculation, material procurement, welding, heat treatment and non-destructive testing, is subject to stringent quality control standards.

During project execution, we provide full support covering process verification, equipment design, 3D drawing supply, production progress updates, Factory Acceptance Test (FAT), on-site installation guidance, commissioning and operational optimization. For capacity expansion, process upgrading or equipment retrofits in later stages, our engineering team delivers sustainable technical services to reduce operational risks and boost equipment utilization efficiency.

To accelerate quotation processing, please provide the following information when sending your inquiry:

• Name of reaction medium
• Working volume and design volume
• Operating pressure / Design pressure
• Operating temperature / Design temperature
• Heating or cooling method
• Agitator type and rotational speed requirements
• Material specifications
• Explosion-proof rating
• Automatic control requirements
• Project location
• Applicable standards (ASME, GB, PED, etc.)
• Drawings or PFD/P&ID (if available)

The more complete the information you provide, the faster we can complete the technical evaluation and offer more accurate solutions and quotations.