How Does GYRO Help Clients Mitigate Project Risks?
GYRO participates in technical scheme formulation at the early stage of projects, rather than commencing manufacturing only after drawing confirmation.
Our engineering team optimizes equipment structures in consideration of clients' reaction media, design pressure, operating temperature, processing capacity and catalyst properties. Optimization covers cylinder design, head structure, internal components, spray distribution and nozzle layout, ensuring the equipment fully adapts to practical process requirements.
For new construction projects, we can take part in the planning of the complete process system. For revamping of existing plants, we deliver optimized designs tailored to site conditions to minimize modification workload.
Advantages of Hydrogenation Reactors
Designed for high-pressure hydrogenation service
The equipment is applicable to continuous operation under high pressure and high temperature. Its structural design fully takes long-term pressure bearing, thermal expansion and operational stability into account to meet stringent process requirements.
Custom non-standard design without fixed standard models
Customize the vessel diameter, height, wall thickness, internal structures and nozzles in accordance with project process specifications.


Flexible material selection
Carbon steel, stainless steel, clad plate, low alloy steel and hydrogen-resistant materials are optional based on medium characteristics. We also offer rational material configuration recommendations matching working conditions.
Capable of large-scale engineering projects
Beyond equipment fabrication, we supply a full range of supporting equipment including reactors, heat exchangers, columns and pressure vessels, alongside engineering design, installation guidance and complete EPC project services.
Key Structural Components
High-strength cylinder and heads
Catalyst bed support structure
Hydrogen distribution device
Material distribution system
Internal flow guide components
Temperature and pressure measuring nozzles
Manholes and maintenance ports
Safety relief nozzles
Thermal insulation layer and external support structure
All components can be optimally customized in accordance with process requirements.
Technical Specifications
|
Item |
Specification |
|
Product Name |
Hydrogenation Reactor |
|
Vessel Capacity |
500 L – 200 m³ |
|
Design Pressure |
Up to 35 MPa |
|
Design Temperature |
Up to 500°C |
|
Material |
Carbon Steel / SS316L / Cr-Mo Steel / Clad Plate |
|
Reactor Type |
Vertical |
|
Internal Structure |
Catalyst Bed / Distributor / Support Grid |
|
Design Standard |
ASME VIII Div.1 / GB150 / NB/T |
|
Inspection |
RT / UT / PT / MT |
|
Surface Treatment |
Sand Blasting & Industrial Coating |
|
Engineering Service |
Custom Design & EPC Available |
Applicable Industries of Hydrogenation Reactors
- Petroleum Refining
- HDS (Hydrodesulfurization)
- Hydrocracking
- Fine Chemicals
- Coal Chemical Industry
- New Energy Materials
- Biodiesel
- Pharmaceutical & Chemical Intermediates
Whether for new production line construction or existing plant upgrading, we can provide tailored equipment solutions to meet your project requirements.
Why Choose ZIBO GYRO
Hydrogenation reactors serve as the core equipment of the entire process system.
We possess mature pressure vessel manufacturing capabilities, a professional design team and a comprehensive quality management system, capable of delivering customized design and fabrication services to suit diverse process conditions.
Every link, from equipment selection and process design to material procurement, manufacturing and inspection, focuses on project safety, operational stability and long-term service value. Beyond standalone equipment, we also supply complete supporting equipment and turnkey EPC general contracting services, cutting your project management costs and boosting overall construction efficiency.


Full-process Technical Support
Prior to project launch, we assist you in confirming key process parameters and offer equipment selection recommendations as well as structural optimization schemes.
During manufacturing, we provide drawing confirmation, regular production progress updates, quality inspection records and full support for Factory Acceptance Test (FAT).
After equipment delivery, we continue to deliver installation guidance, commissioning assistance, operation optimization and follow-up technical consultation. This helps customers achieve stable production faster and provides sustained technical backing for future capacity expansion or process upgrades.
If you are planning to construct a new hydrogenation reactor or upgrade your existing production line, feel free to contact ZIBO GYRO INDUSTRY ENGINEERING.
Share your process requirements and project parameters with us, and we will deliver customized hydrogenation reactor solutions or complete EPC packages to accelerate project implementation and ensure stable long-term operation.
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