Beyond reliable manufacturing craftsmanship, GYRO places greater emphasis on equipment safety, operational stability and process adaptability. We customize direct-fired heaters, indirect heaters, thermal fluid heaters, crude oil heaters and regenerated gas heaters tailored to diverse working conditions, catering to application demands across petrochemical, oil & gas, coal chemical, power generation and general industrial manufacturing sectors.
Backed by a professional engineering team and extensive project track record, we deliver one-stop services covering scheme design, equipment fabrication, installation & commissioning, and full EPC engineering. We enable clients to access safer, higher-efficiency and more dependable process heating solutions.
Technical Specifications
|
Item |
Specification |
|
Product Name |
Fired Process Heater |
|
Heat Duty |
0.5 – 250 MW |
|
Design Temperature |
Up to 950°C |
|
Process Temperature |
Up to 500°C |
|
Operating Pressure |
Atmospheric to 20 MPa |
|
Fuel Type |
Natural Gas, Fuel Oil, LPG, Mixed Fuel |
|
Thermal Efficiency |
Up to 93% |
|
Burner Type |
Low NOx / Multi-Fuel Burner |
|
Tube Material |
Carbon Steel, Alloy Steel, Stainless Steel |
|
Design Standard |
ASME, API, GB, NB/T |
|
Control System |
PLC / DCS Compatible |
|
Installation Type |
Skid-mounted or Field Erected |
|
Engineering Service |
Custom Design & EPC Available |
Note: All specifications can be customized according to process requirements and project conditions.
Product Advantages
Customized Design for Specific Process Conditions
Each Fired Process Heater is individually engineered based on medium properties, heat duty, operating temperature, design pressure and fuel type. The equipment is fully optimized for actual production conditions to prevent reduced thermal efficiency and local overheating caused by mismatched design.
Complete Combustion & Superior Heat Utilization
Equipped with low-NOx burners or multi-fuel combustion systems, paired with well-calibrated air distribution and flue gas channel layouts, the unit achieves thorough fuel combustion. It cuts flue gas temperature effectively and boosts overall thermal efficiency, lowering corporate energy consumption.
Suitable for Long-Term Continuous Operation
The main body of the fired process heater is constructed from high-temperature carbon steel, alloy steel or stainless steel. Critical welds undergo non-destructive testing such as RT and UT as required by design specifications.
Support for Standalone Equipment and Full EPC Projects
Beyond equipment fabrication, we offer process design, auxiliary matching, installation supervision and complete EPC engineering services upon request. We deliver one-stop solutions covering equipment supply through full project execution to cut cross-department coordination costs for clients.
Process of Fired Process Heater
Thermal calculations are carried out based on the given throughput, medium parameters, design temperature, heat duty and fuel conditions to confirm the heating surface area, furnace dimensions and combustion scheme.
Combined with on-site project conditions, we optimize the layout of radiant section, convection section, chimney, furnace tube system and burners. Maintenance clearance is reserved to facilitate later maintenance and operation management.
Manufacturing is completed with advanced CNC processing equipment, automatic submerged arc welding machines and a professional welding team. Key pressure-bearing components are manufactured in strict compliance with pressure vessel standards to guarantee dimensional accuracy and welding quality of the equipment.
During the production of the fired process heater, material inspection, non-destructive weld testing, dimensional inspection and pressure tests are performed. Every unit can only be delivered after meeting all design specifications.
Complete unit inspection and sorting of all relevant technical documents will be finished before shipment. We can provide modular transportation, on-site installation guidance and commissioning support upon project requirements, shortening your installation cycle and enabling early production startup.
Technical Support
Project Initiation Stage
Our engineers will conduct equipment selection, thermal calculation and scheme optimization based on the process parameters, heat duty, medium properties and site conditions of the fired process heater you provide.
During Equipment Fabrication
We can supply production progress updates, key-stage inspection services and coordination for third-party acceptance as required.
After Equipment Arrival at Site
We offer on-site installation guidance, ignition commissioning, operation training and parameter tuning services.
Post-Operation Support
We provide long-term technical consultation, operation & maintenance suggestions, spare parts supply and equipment upgrading services. If you plan capacity expansion or process revamping, we can deliver optimized solutions tailored to your new process requirements.
If you are interested in our products, please send your process parameters, throughput, medium information, heat duty or project drawings to GYRO. Our engineers will provide customized solutions, technical recommendations and prompt quotations according to your actual working conditions. Whether you need a single Fired Process Heater or a full EPC project, we will deliver reliable and high-efficiency solutions for you.
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